I. Key Responsibilities:
Responsibility for the In Process Quality Control related activities are as under.
· Daily/Weekly tracking of MDR/NQC at cell and sector levels.
· Monitoring and updation of Cp/Cpk for critical processes.
· Drive FMEA alongwith CFT for current and new processes
· Perform RCA workshops along with CFTs for top contributors in MDR/PRR/NQC on weekly basis.
· Periodic validation of all PY/JD implemented through PQCP/PFMEA are in good working conditions.
· Ensure no deviation in methods/processes in assembly lines.
· Addressing line issues as soon as they occur and ensure timely response.
· Responsible for containment and corrective actions for all field and inhouse failures (PRR/MDR/NQC/line issues).
· SPOC for Daily/weekly/monthly Quality MIS.
· Responsible for Calibration of all measuring instruments.
· Implement and maintain IMS for Quality
· Responsible for Directive 32 implementation and follow up (Line audits)
· Weekly review with stakeholders to line up actions for critical issues found in PRR/MDR/NQC/Line audits.
· Workload management of line quality leaders.
· SPOC for certification audits like CCC, UL, Global, Etc…
· Escalate critical line issues to process robustness team on weekly basis and get the actions to implement where ever needed.
· Update of Defect library accordingly Participate in field failure analysis and take necessary actions in the manufacturing line if the root cause is related to manufacturing.
Surveillance / Reliability Test failure analysis
Qualifications
I. Background and Skill:
· BE/BTech in Mechanical Engineering with Min 8 to 12 Years of experience in process and outgoing Quality Control in engineering / manufacturing industry.
· Exposure to Welding (Resistance, MIG/TIG), assembly, torque, molding, stamping, electrical and mechanical testing processes).
· Six sigma – Green Belt will be preferred
· 8D / A3, Problem solving methodologies
· GD&T, Inspection methodologies & Calibration
· PFMEA & Control plan
· Excellent communication, convincing & Presenting skills
· ISO 9001:2015, TS-16949(Preferred Internal Auditor)
· Well versed with Quality Module of SAP
· Effective Team Management