As a Modular Structure Specialist, you will be a key contributor to the transformation of product definition within our automotive organization. Leveraging expertise in end-to-end digital transformations and Product Lifecycle Management (PLM), you will design, develop, and implement robust modular architectures and reusable product structures. This role requires a deep understanding of product engineering and development strategy, with a focus on optimizing product configurability and managing complexity. You will collaborate closely with cross-functional teams to define common components, interfaces, and support the widespread adoption of "Design for Reuse" principles, driving efficiency and innovation across Ford's product lines.
- Lead the design and development of advanced modular product architectures and reusable features (hardware, software, or services) to support the transformation of product definition.
- Apply and champion "Design for Reuse" (DfR) principles, process optimization, and large-scale digital transformation methodologies in all engineering activities.
- Define and document clear specifications, interfaces, and validation requirements for reusable assets and modular structures.
- Collaborate extensively with various engineering domains (e.g., powertrain, chassis, electrical, software, manufacturing) to identify, analyze, and implement opportunities for modularity and reuse.
- Support the development, maintenance, and strategic evolution of the product feature catalog, modularity guidelines, and associated design standards.
- Utilize advanced PLM systems, CAD tools, and other engineering platforms to design, model, manage, and optimize complex modular components and assemblies.
- Participate actively in design reviews, providing expert technical guidance on modularity, reusability, product configurability, and complexity optimization.
- Contribute to the development of comprehensive test plans to validate the functionality, interoperability, and robustness of modular features across the product lifecycle.
- Drive the integration of modular structures and reusable features into new and existing product programs, ensuring seamless adoption and value realization.
- Translate complex business requirements into tangible technical solutions and architectural designs, specializing in PLM digital transformations.
- Bachelor's degree in Engineering (Mechanical, Electrical, Software, Systems, Industrial Engineering) or a related technical field.
- Minimum of 10 years of progressive experience in product design, systems engineering, solution architecture, or a relevant engineering discipline within the automotive or aerospace and defense (A&D) space.
- Proven expertise in process optimization, large-scale digital transformation, and business process translation.
- Strong understanding of engineering fundamentals, product development lifecycle, and design principles, with a focus on modular design and platform design.
- Extensive experience with PLM systems and CAD tools for designing, modeling, and managing complex product structures.
- Demonstrated ability to work effectively and lead in a collaborative, cross-functional team environment, appreciating interdependencies and complexities.
- Exceptional problem-solving, analytical, and critical thinking skills.
- Excellent communication skills, both written and verbal, with the ability to articulate complex technical concepts to diverse audiences.
- Detail-oriented with a strong appreciation for interdependencies and complexities in an industrial setting.
Bonus Points:
- Experience specifically in designing for modularity or component reuse.
- Knowledge of a specific automotive domain (e.g., body systems, interior, electronics).
- Familiarity with systems engineering methodologies (e.g., V-model, MBSE).
- Experience with simulation and analysis tools.
- Understanding of manufacturing processes and their impact on design reusability.
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