Job Purpose:
To manage and supervise the furnace operations during the assigned shift to ensure smooth and safe steel melting processes, timely production, and adherence to quality and safety standards.
Key Responsibilities:
- Shift Operations:
- Monitor furnace operations (e.g., Electric Arc Furnace, Induction Furnace) throughout the shift.
- Ensure melting schedules and heat cycles are followed as per production plan.
- Coordinate with production planning, quality, and maintenance departments.
- Manpower Management:
- Supervise furnace operators, helpers, and maintenance support staff.
- Allocate tasks and manage shift manpower efficiently.
- Conduct pre-shift and post-shift briefings.
- Process Control & Quality:
- Maintain target temperature, tapping time, and alloy composition.
- Check raw material charging (scrap, sponge iron, ferro alloys).
- Ensure adherence to standard operating procedures (SOPs).
- Safety & Compliance:
- Enforce safety protocols and PPE usage at the furnace area.
- Take immediate action during emergency situations (spillage, overheat, equipment malfunction).
- Conduct shift-wise safety checks and report unsafe conditions.
- Maintenance Coordination:
- Report and coordinate breakdowns or preventive maintenance needs.
- Maintain logbooks for equipment status and operational issues.
- Documentation & Reporting:
- Maintain shift-wise production reports, energy consumption, and furnace performance records.
- Handover shift summary to next shift and department heads.
Key Skills Required:
- In-depth knowledge of steel melting furnace operations
- Shift handling and team leadership
- Exposure to safety practices in steel industry
- Basic understanding of metallurgy and melting chemistry
- Good communication and coordination skills
Educational Qualifications:
- Diploma / B.E. / B.Tech in Metallurgy / Mechanical / Electrical / Industrial Engineering
- Furnace operation training or certification is a plus
Experience:
- Minimum 4-5 years of experience in furnace operations in a steel plant
- Experience in handling Electric Arc Furnace (EAF) or Induction Furnace preferred
Work Conditions:
- Rotational shifts (Day/Night)
- Exposure to high temperature, noise, and dust
- Strict PPE and safety adherence required
Job Type: Full-time
Work Location: In person
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